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- UniCell automation cell
UniCell
modular, freely configurable automation all-rounder for test/production applications
customize YOUR system
With the automation all-rounder UniCell we are now presenting an innovative, intelligent cell module system, meeting even the most challenging test floor demands in terms of maximum efficiency and flexibility.
With the adaptation to customized specifications, while maintaining an excellent price/performance factor at the same time, you are getting an ideal combination of standardization and customization, optionally as a stand-alone or system integration solution:
standardization + modular configuration = UniCell automation cell
With its smart and comprehensive modular building block system – e.g. robots, image processing and handling systems – our automation cell offers you a wide range of multi-functional utilization, application, and individualization options.
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Our latest automation cell configuration examples for joining and pressing applications:
With the two examples UniCell Automatic Joining System and UniCell Automatic Pressing System we are illustrating both the design and realization of customized, stand-alone, and system-integrated automation cells, offering high repeatability, individually adjustable force as well as optimum precision.
+++ NEW +++
Our latest automation cell configuration example for inspection applications:
With the UniCell Automatic Inspection System we are illustrating both the design and realization of a customized, stand-alone, and system-integrated automation cell, offering high repeatability, individually adjustable force as well as optimum precision.
UniCell – compact automation genius
- cross-industry, compact automation solution
- highly precise and efficient → maximum productivity (24/7 operation) for cost optimization and fast amortization
- standardized machine/design platform → short lead time, fast availability
- modular design → virtually infinitely expandable and scalable
- extensive selection of accessories and add-on modules (e.g. feeding systems, singulation systems, packaging systems etc.) of leading manufacturers
- state-of-the-art software and electronics
- standard interfaces (OPC UA) → Industry 4.0 prerequisite
- clearly structured, standardized and, if required, individually configurable user interface → designed for intuitive operation
- user-friendly HMI touch display for convenient system control – optionally:
- large touch display, e.g. for displaying error/defects images in optical inspections
- facilitated operation, configuration, and parametrization
- control cabinet integrable into system substructure plus storage option for robotics/vision controller (IPC)
- robust and sturdy, welded machine frame made of steel (high rigidity) → optimum damping/shock absorption of dynamic robot motions, even at highest traversing speeds and force/load impacts
- compact design, yet offering excellent accessibility for regular set-up/maintenance measures
- easy automation cell transport (e.g. forklift truck) → meeting all requirements of contemporary production plants in terms of flexibility and mobility → flexible manufacturing, cost-efficient production
Select from a wide range of modular configuration options, and design your specialized automation cell – test and/or production "ALL IN ONE".
key features
- modular design → expandable and scalable (800 mm grid)
- stand-alone or system integration solutions → customized or standardized solution
- enclosed stand-alone cell (machine) (e.g. with overpressure systems) → suitable even for "rough" ambient conditions
- for small to medium-sized components/devices (including special components, test components, workpieces, material samples etc.)
- prototype, micro-scale, small-scale, medium-scale, large-scale manufacturing
- short delivery and assembly times
- customized solution options → individually designable/expandable
- for medium to high cycle rates – short cycle times possible
- multi-functionality and flexibility → exchangeable process modules, exchangeable side walls/windows
- plug-and-play → customer-specific interface preparation optional
- robust and sturdy (high rigidity)
- optimized accessibility facilitating maintenance and cleaning operations
- integrated, consistently comprehensive safety concept (EMO, safety switches, light barriers etc.)
areas of application
- production (e.g. integrable production module or stand-alone machine)
- handling
- pick + place
- assembly
- component processing (e.g. as a machining or processing center)
- component cleaning (e.g. as a cleaning system)
- quality control/quality assurance
- laser marking/component identification + detection (DMC)/tracking
- feeding/placing (e.g. as an automatic feeding/placement machine for PCB placement, THT placement, SMD placement)
- sorting
- orientation/positioning
- measuring, weighing
- testing/inspecting (as a testing module or testing machine, e.g. for visual inspection, non-destructive material testing, penetration testing/leakage testing, fatigue testing, eddy current inspection)
- dosing/dispensing, application
- loading, unloading
modular building block system
image processing systems
("deep learning")
- non-contact testing
- (3D) surface testing/surface inspection
- presence detection/completeness checks
- geometrical testing
- testing/verification of DataMatrix codes, QR codes etc.
- measuring
- tracking
loading/feeding systems
(e.g. step vibratory bowl feeder/spiral conveyor)
- bulk material feeding (also in connection with image processing systems) (e.g. Omron AnyFeeder, ABB FlexFeeder™, ROBA ENG. EYEFEEDER® etc.)
- stacking/destacking (tray magazine)
- preparation of manual loading/feeding process (e.g. tray loading/feeding)
- tape + reel
packaging systems
- bulk material packaging (e.g. in bags, pouches, boxes etc.)
- blister/tray loading
- customized packaging systems
robotic systems
- SCARA robots
- 5-/6-axis robots
- delta/spider robots
- collaborative robots/cobots
transport/handling systems
- axis systems (e.g. portal and conveyor systems, pick + place etc.)
- rotary indexing tables
- intelligent linear transport systems
- work piece carrier, printed circuit board, and blister transport systems
- component handling systems
inspection/test systems
- camera-based inspection/test modules
- mechanical and electrical test modules
- thermal test modules
exchangeable process modules
- feeding systems
- assembly systems
- handling systems
- machining/processing systems
- inspection/test modules (camera-based inspection/test modules, mechanical and electrical test modules, thermal test modules)
- glueing/dosage systems
other processing systems
- marking systems (e.g. laser, ink, offset etc.)
- cleaning systems
- assembly process systems
- workpiece measuring systems
- joining systems
- pressing systems
- additional system options on request