ASSEMBLY MACHINERY THAT MEASURABLY INCREASE YOUR PRODUCTIVITY

Benefit from precise technology, efficient implementation and more than 20 years of experience in complex production environments.

New technologies demand new solutions. 
We develop assembly systems that make your innovation possible and keep it at the highest level. Precise, efficient and individually tailored to you

Whether semiconductor, battery or laboratory industry: Our turnkey systems are designed to optimally support your most demanding processes and unleash growth potential

  Discover our assembly solutions »   

  Or: Enquire your project directly with us »   


Special machine engineering 
since 2001

Over 250 experts 
worldwide

In-house engineering 
incl. software and control systems

Dedicated service team 
for your production


Satisfied customers already using our assembly systems

Referenz 1Referenz 2Referenz 3Referenz 4Referenz 5Referenz 6Referenz 7Referenz 8Referenz 9Referenz 10Referenz 11Referenz 12Referenz 13Referenz 14Referenz 15

Individual assembly systems

Individual assembly systems: 
Your path to more productivity and cost-efficiency

Are you facing the challenge of making your production more efficient, flexible and cost-effective?

Are you looking for a solution that not only increases your throughput, but also takes your product quality to a new level

With the individual assembly systems from esmo automation you secure the decisive competitive advantage.

We plan, develop and implement for you not just a machine, but a customised production solution that is perfectly tailored to your products, processes and goals.

Since 2001, leading companies from the semiconductor industry, battery manufacturing, laboratory automation as well as general manufacturing industry have trusted our expertise in special machine construction.

You too can benefit from high-performance and economical assembly systems that future-proof your manufacturing.

 

Your benefits in focus

Your benefits in focus: 
Why an assembly machinery from esmo automation?

An investment in automation is a strategic decision. 
That’s why from the very beginning we focus on what matters most to you: your success.
Instead of just listing technical data for you, we show you what specific benefits you can expect.

Increase your efficiency and reduce costs

Every manual activity, every unnecessary process step costs time and money.

Our fully automatic and semi-automatic assembly systems are designed to optimise your processes.

  • Higher productivity: Produce more units in less time through perfectly timed and reliable processes.
  • Lower staffing costs: Reduce the need for manual interventions and deploy your valuable specialists where they create the greatest added value.
  • Maximum process reliability: Minimise error sources through standardised and monitored processes, leading to less scrap and rework.

Gain flexibility for future requirements

The market is changing rapidly, product life cycles are getting shorter.

Your assembly system must be able to keep up. Our modular and scalable concepts give you the necessary agility

  • Production of different variants: Manufacture different product types on the same system thanks to intelligent carriers and fast change-over systems.
  • Adaptation to the product life cycle: Our systems grow with your needs. Start with semi-automated assembly cells and scale up to a fully automatic assembly system as demand increases.

Secure highest product quality and transparency

Quality is no coincidence, but the result of precise and controlled processes.

We integrate state-of-the-art testing and measurement technology directly into the assembly process.

  • 100% traceability: Thanks to seamless traceability and process data monitoring, you always know when, how and with which parameters each individual component was assembled.
  • Integrated quality inspection: From camera and sensor tests to complex end-of-line tests – we ensure that only flawless products leave your production.

Discuss your new assembly system with us

Are you ready to take your production to the next level? 
Let’s find out together how a customised assembly system can solve your specific challenges.
 

Discuss your new assembly system with us »

Our expertise for your high-end production

No matter how complex your product is – we develop the right solution. Our many years of experience in special machine construction for assembly systems enable us to understand and meet the specific requirements of demanding industries.

Precision solutions for leading industries

In the semiconductor industry, battery manufacturing and laboratory automation – but of course also in any manufacturing company – highest precision and absolute process reliability are essential. Our assembly systems are designed to perform reliably in these demanding environments. We deliver highly precise and linked assembly systems that guarantee smooth material flow and production at the highest quality level.

Special machine construction for your individual manufacturing

Special machine construction for your individual manufacturing

Standard solutions rarely fit unique products. Our heart beats for special machine construction. 
We combine proven technologies with innovative ideas to create an assembly system that exactly matches your specifications.

In doing so, we master a wide range of manufacturing processes:
 

Separation + handling:

Robot-assisted feed, transport systems, intelligent carriers

Joining + connecting:

Screwing, pressing, riveting, gluing, clamping, soldering, welding

Testing + securing:

Electrical calibration, leak testing, AOI tests, end-of-line tests


Your project in safe hands

Your project in safe hands: 
engineering and service from a single source

A successful assembly system is more than the sum of its parts.
It is the result of a collaborative partnership and a holistic approach that extends from the initial idea to after-sales service.

Phase 1: 
Joint planning and conception

The foundation for success is laid already in the planning phase. Our experts analyse with you your demand development, the maturity level of your product and the conditions at your production site.

Through methods such as “Design for Assembly” and “Simultaneous Engineering” we ensure early on that your product design and the automation process are optimally aligned.

Phase 2: 
Realisation and virtual commissioning

During the design and construction of your assembly system we rely on state-of-the-art tools. Through digital simulation of the entire system we can validate process flows even before the real assembly.

This virtual commissioning significantly shortens the actual commissioning time on-site and gives you maximum planning reliability.

Phase 3: 
Commissioning and comprehensive service

We accompany you not only up to the handover of the system, but also during ramp-up of your series production. With methodical training we make your employees fit for handling the new technology.

And afterwards we are also there for you: Our global service ensures that your assembly systems deliver high availability and outstanding performance throughout the machine’s entire lifecycle.

Start your enquiry

Start your enquiry now!

Invest in a future with more efficient, flexible and higher-quality production. 
Tell us about your project, and let us develop the perfect solution for your assembly together.

 

Request your individual solution for assembly systems from us now »

Frequently asked questions (FAQ) about our assembly systems

1. Why are automated assembly systems important for my company?

Automated assembly systems are your key to greater competitiveness. They enable you to permanently reduce production costs by reducing manual, error-prone processes. At the same time they significantly increase your output and product quality. The result for you: a more economical production, more satisfied customers and a stronger market position.

2. How can I reduce my production costs with an assembly system?

An assembly system from esmo automation reduces your costs on several levels. It reduces the need for expensive manual interventions, minimises expensive scrap through highest precision and optimises the material flow. Through high efficiency you produce more in less time, which directly reduces your unit costs and increases your profitability.

3. Our products have many variants. How flexible is such a system?

Highly adaptable! That is precisely one of the greatest advantages for you. Our modular assembly systems are designed so that you can manufacture different product types on the same line. Thanks to intelligent carriers and fast, often tool-free change-over systems, you can respond agilely to new customer requirements or product changes without having to invest in new systems every time. You gain maximum agility for the future.

4. How do you ensure that the quality of our products is improved?

Your product quality is our top priority. We integrate state-of-the-art testing technologies such as image processing and sensor technology directly into the assembly process. This means for you: errors are detected immediately and not only at the end of the production chain. In addition, continuous process data monitoring ensures 100% traceability. You not only get a better product, but also the seamless proof of this.

5. What does an automated assembly system cost?

This question is crucial for your investment planning. The costs depend on your specific requirements – such as the degree of automation, the complexity of the processes and the cycle time. Instead of giving you a blanket price, we offer you something better: a transparent and honest consultation. Together we analyse your goals and develop a concept that ensures you the maximum return on investment (ROI). You receive a clear cost breakdown that provides you with a secure decision-making basis.

6. How long does the implementation of an assembly system take

We know that time is money for you. Therefore, we optimise the entire process for you. Through an upstream virtual commissioning, during which we digitally simulate the system, we drastically shorten the actual commissioning time at your site. This gives you maximum planning reliability and ensures that your production starts as quickly as possible and you benefit from the advantages sooner.

7. Do you also have suitable solutions for the semiconductor / battery industry?

Yes, absolutely. Industries such as the semiconductor industry and battery manufacturing are among our core competencies. You benefit from our many years of experience in designing highly precise and process-secure assembly systems that are also suitable for clean-room conditions. You receive a solution that not only meets the extremely high requirements for accuracy, cleanliness and quality in your industry, but exceeds them.

8. What happens if our system has a malfunction?

Your production security is our top priority. You benefit from our comprehensive service and support concept. With options such as remote maintenance we can solve many problems digitally immediately. For everything else our worldwide service team with fast response times is available to you to minimise downtime. You are investing not just in a machine, but in the safety that your production runs reliably.

 

9. Can an assembly system be expanded or adapted later?

Yes, and that is a decisive advantage for your future security. Our systems are built modular and scalable. This means for you: you can start with a smaller, semi-automated solution and easily expand it when your demand grows. This way your investment remains valuable in the long term and adapts flexibly to your company’s development.

10. Who plans such a system and how are our employees trained?

You receive everything from a single source with us. Our experienced engineering experts plan your system in close partnership with you. After commissioning we don’t leave you alone: you and your employees receive methodical and practice-oriented training directly on the new system. This ensures that your team can operate the system confidently from the very beginning and you can exploit the full potential of your new production solution.

Worldmap