How can you achieve maximum process optimization and utmost efficiency in the age of industrial digitalization (Industry 4.0) and ever-changing economic trends?
In short, a streamlined or lean production?
By perfectly coordinating all your processes and ensuring that all workflows interact seamlessly – because any redundant and jamming processes cost both time and money.
Against the background of this challenge, esmo automation, just like an interface to science, technology, industry, and the economy of the future, will be your service provider, specialist, and partner both nationally and internationally. Consulting, development, planning, design, production, and integration of interacting and intercommunicating plant components – knowledge, information, innovation, all from one single source, across all industries.
esmo automation offers you, as a contracting authority and plant operator, its comprehensive service portfolio as a full-service package: we will provide you in-depth consulting services, and develop a plant concept together with you which is precisely tailored to your requirements and the data you have provided. In the next step, our team of qualified project engineers, technicians, and assembly managers will implement and manufacture your concept in a consistently transparent project process.
And, of course, we will be pleased to remain at your side as your partner even after the setup, transfer, and commissioning of your plant: at your request, we will take care of all maintenance and servicing tasks at your site. For any technical questions and service concerns, a project manager, i.e. the project manager assigned to your particular project, will be available to you at all times, and remain your single point of contact in international projects as well.
As a member of the employers' association of the metalworking and electrical industries bayme vbm, we are also committed to the high quality standards and guiding principles of this association in the spirit and tradition of German Engineering by assuming responsibility for the economic success as well as the maintenance and expansion of our customers' competitiveness, and have made this our corporate goal, among other things.
esmo automation combines all skills and competencies required for the implementation of your plant concept or your machine under one roof. Within the scope of our in-house network, all our engineers from the areas of mechanical engineering, electrical engineering, and process engineering, system integrators, experts for automation technologies and camera systems as well as certified assembly specialists closely work together at all stages of your project. This provides us with a wide range of options out of which we develop and realize a technologically refined automation solution, precisely tailored to your requirements and your particular branch of industry, with the shortest possible coordination and decision-making channels.
On the basis of our requirements analysis, we will determine the individual process steps, and consequently develop and manufacture suitable technical components. These plant components will then be joined, adapted, and optimized. To complete the contracted industrial plant, it will furthermore be furnished with automation technology as well as a control and monitoring concept. It goes without saying that aspects such as a conscious approach to and use of (natural) resources, energy, disposal, recycling, and occupational safety are taken into account in all our conceptual plant and machine designs. Our objective: the realization of a plant, precisely tailored to your requirements and demands for maximum process optimization and efficiency.
- conveyor belts, haulage roads
- linear conveyors, step conveyors/step feeders
- vibratory bowls, vibration conveyors/vibration feeders
- rotary tables
- robotics, industrial robots, 6-axis robots, SCARA robots (Stäubli, Denso, Universal Robot etc.)
- portal systems (2-, 3-, and multi-axis portal systems)
- individual positioning axes with electrical or pneumatic actuators
- optical inspection (aoi)
- quality testing, quality assurance
- camera inspection systems, vision systems (Cognex, Keyence)
- laser scanner, IR scanner (SICK)
- laser marking, laser labelling/laser marking (bar codes, data matrix codes, QR codes etc.)
- welding with IR lasers
- glueing with dosage systems/robot dispensing cells
- PLC control system (Siemens, Panasonic, Rockwell)
- PC-based control (Beckhoff etc.)
- centralized control system structure and/or decentralized control system structure
- CAN bus connection, Ethernet connection
- remote maintenance
Individually automated custom machine for demoulding, quality control, and packaging of sensitive moulded parts.
Modularly built system for the assembly and visual inspection of reversing sensors for motor vehicles.
Custom machine for separating deep-drawn plastic parts, and making them available for subsequent filling.
Configure smartly with our modular system for automated work steps.
Our innovative cell module system offers you an ideal combination of standardization and individualization.
In short: maximum efficiency and flexibility at an excellent price/performance factor.
With the automation of consecutive and in some cases even complex processes in the handling of parts/components, you will achieve maximum efficiency, highest quality, and best profitability at the lowest possible risk of personal injury and equipment damage.
Typical processes that can be automated are, for example, transport, handling, positioning, assembly, quality inspection/assurance procedures, sorting, and packaging of smallest to large parts/components.
Plants are always planned according to customer specifications, and can therefore be expanded as required, or designed and realized as system integration solutions.
With the application of automation technology, processes can be optimized in the best possible way. The technologies employed include control and drive engineering, robotics, industrial image processing and laser marking.
The project period essentially depends on the complexity of the individual tasks. The project process includes the conceptual design, project planning, design engineering, assembly, and last but not least, the commissioning at your site.