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customized configuration solutions, based on the UniCell automation cell, for joining and pressing applications

UniCell Automatic Joining System + UniCell Automatic Pressing System

In the following application examples we show you customized, stand-alone and system-integrated automation cells, offering high repeatability, individually adjustable force, and optimum precision, designed and realized by esmo automation.

UniCell Automatic Joining System

component handling with portal systems, SCARA or 6-axis robots
component handling with portal systems, SCARA or 6-axis robots
pressing unit for component joining or pressing
pressing unit for component joining or pressing
automatic loading/unloading of transfer systems or conveyor belts
automatic loading/unloading of transfer systems or conveyor belts
Bild 2
bowl feeders | spiral conveyors | vibratory bowls
bowl feeders | spiral conveyors | vibratory bowls
FlexFeeder™ for feeding various component types
FlexFeeder™ for feeding various component types
automatic tool changer
automatic tool changer

UniCell Automatic Pressing System

automatic tool changer
automatic tool changer
pressing unit for component press-fitting
pressing unit for component press-fitting
stacker/destacker for trays or blisters
stacker/destacker for trays or blisters
Bild 2
component handling with portal systems, SCARA or 6-axis robots
component handling with portal systems, SCARA or 6-axis robots
rotary indexing table
rotary indexing table

areas of application

key features

  • compact layout standard module –
    • system length (depending on I/O modules) as of 2,000 mm
    • system width 2,000 mm
    • system height 2,600 mm
  • force range of 2 kN to 30 kN
  • high repeatability
  • tools with zero-point clamping system – optionally:
    • tool changer
    • automatic upper and lower tool changeover/setup
  • tool rotation – optionally:
    • rotation unit at upper/lower tool → tool alignment with the component/device
  • real-time recording of the force-displacement curve – optionally:
    • OK/NOK evaluation elements configurable/adjustable via windows, envelope curves,
      or threshold values (up to 50 elements simultaneously)
    • export to higher-level system
    • optical component/device inspection (automated optical inspection, AOI) before and after joining/pressing
    • component/device measuring (2D/3D)
    • quality inspection/end-of-line check
  • PLC control – optionally:
    • preventive maintenance (Industry 4.0)
    • remote maintenance access (Industry 4.0)
    • OPC UA integration, data connection to higher-level systems (Industry 4.0)
  • 5G technology for highest real-time transmission accuracy and speed (Industry 4.0)
  • user-friendly HMI touch display for convenient system control – optionally:
    • large touch display, e.g. for displaying error/defects images in optical inspections
  • facilitated operation, configuration, and parametrization
  • service-optimized accessibility (large doors) for maintenance and cleaning ease
  • optional I/O modules:
    • bowl feeders/vibratory bowls/spiral conveyors for bulk material separation/singulation → high availability and consistent conveying performance
    • FlexFeeder™/vibratory plates for flexible small parts, complex geometries, variable lot sizes → high availability and flexibility
    • placing components/devices in trays: feeding the trays by manually inserting them into drawers
    • placing components/devices in trays: tray stacker (stacker/destacker) for extended, autonomous operation times (walk-away time)
    • connection module for transfer system/workpiece carrier transport system
    • unloader module for conveyor belt/link chain conveyor
  • maximum press opening: height up to 300 mm, clear span up to 1500 mm

 

We will also automate your processes, no matter which – we are looking forward to meeting you, and providing our consultation services to you.