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UniCell – compact automation genius

  • innovative and intelligent cell module system
    → maximum efficiency and flexibility, even for most challenging demands
  • ideal combination of standardization and individualization
    → adaptation to customized specifications with an excellent price/performance factor at the same time
  • highly precise and efficient
    → maximum productivity for cost optimization and fast amortization
  • multi-functional application and individualization options
    → smart, wide-ranging modular system design offering a large selection of (automation) solutions (e.g. robots, image processing and handling systems etc.)
  • standardized machine/design platform
    → short lead time, fast availability
  • optional stand-alone or system integration solutions
  • modular design
    → virtually arbitrarily expandable and scalable
  • extensive selection of add-on modules (e.g. feeding systems, packaging systems etc.)
    → facilitated connectivity due to flexibly designed side walls
  • standard interfaces (OPC UA)
    → Industry 4.0 prerequisite
  • clearly structured, standardized and, if required, individually configurable user interface
    → designed for intuitive operation
  • control cabinet integrable into system substructure plus storage option for robotics/vision controller (IPC)
  • robust and sturdy machine frame (high rigidity)
    → optimum damping/shock absorption of dynamic robot motions, even at highest traversing speeds
  • compact design offering excellent accessibility for regular set-up/maintenance measures at the same time
  • easy machine cell transport (e.g. forklift truck)
    → meeting nowadays’ requirements of contemporary production plants in terms of flexibility and mobility in every respect
    → flexible production

key features

  • modular design → expandable and scalable (800 mm grid)
  • stand-alone or system integration solutions
  • enclosed stand-alone cell (e.g. with overpressure systems) → suitable even for "rough" ambient conditions
  • for small to medium-sized components
  • short delivery and assembly times
  • customized solution options → individually designable/expandable
  • for medium to high cycle rates – short cycle times possible
  • multi-functionality and flexibility → exchangeable process modules, exchangeable side walls/windows
  • plug-and-play → customer-specific interface preparation (optional)
  • robust and sturdy (high rigidity)
  • optimized accessibility facilitating maintenance and cleaning operations
  • integrated, comprehensive safety concept

areas of application

  • handling
  • pick + place
  • assembly
  • component processing
  • component cleaning
  • quality assurance
  • laser marking/component identification + detection (DMC)/tracking
  • feeding
  • joining, riveting, glueing
  • sorting
  • orientation/positioning
  • measuring, weighing, testing
  • dosing/dispensing, application
  • loading, unloading

modular building block system

image processing/camera systems

("deep learning")

  • non-contact testing
  • (3D) surface testing/surface inspection
  • presence detection/completeness checks
  • geometrical testing
  • testing/verification of DataMatrix codes, QR codes etc.
  • measuring
  • tracking

loading/feeding systems

(e.g. step vibratory bowl feeder/spiral conveyor)

  • bulk material feeding (also in connection with image processing systems) (e.g. Omron AnyFeeder, ABB FlexFeeder™, ROBA ENG. EYEFEEDER® etc.)
  • stacking/destacking (tray magazine)
  • preparation of manual loading/feeding process (e.g. tray loading/feeding)
  • tape + reel

packaging systems

  • bulk material packaging (e.g. in bags, pouches, boxes etc.)
  • blister/tray loading
  • customized packaging systems

robotic systems

  • SCARA robot
  • 5-/6-axis robot
  • delta/spider robot

transport/handling systems

  • axis systems (e.g. portal and conveyor systems, pick + place etc.)
  • rotary indexing tables
  • intelligent linear transport systems
  • work piece carrier, printed circuit board, and blister transport systems
  • component handling systems

inspection/test systems

  • camera-based inspection/test modules
  • mechanical and electrical test modules
  • thermal test modules

exchangeable process modules

  • feeding systems
  • assembly systems
  • handling systems
  • inspection/test modules (camera-based inspection/test modules, mechanical and electrical test modules, thermal test modules)
  • glueing/dosage systems

other processing systems

  • marking systems (e.g. laser, ink, offset etc.)
  • cleaning systems
  • assembly process systems (e.g. screwing, clipping, glueing etc.)
  • additional system options on request
 

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